Twinwall Polycarbonate Sheet
Your Professional Twinwall Polycarbonate Sheet Supplier!
Innovo Industries is an innovative manufacturer of thermoplastic sheets, panel system and derivative products. For the past 10 years, Innovo has been devoted to manufacturing polycarbonate sheets, meanwhile manufacturing other thermoplastic sheets and derivative products to cater for the diversified market. Innovo will always be committed to providing customers with the best thermoplastic sheet solutions and is committed to becoming a global leading provider of thermoplastic sheets and solutions.
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Why Choose Us
Professional Team
We have over 100 employees, including 15 senior technicians with extensive industry experience and technical support capabilities.
High-Quality Service
From product production and supply chain management to on-site installation at the end user's location we always prioritize customer needs by providing professional service and technical support throughout the entire process.
Advanced Equipment
We are equipped with five state-of-the-art co-extrusion lines: two for multi-layer sheet production, one for solid sheet production, one for standing seam systems, and one for accessory manufacturing. We also have a wide range of advanced processing equipment, including cutting machines, engraving machines, polishing machines, and thermoforming machines to ensure high precision and product quality.
Wide Range of Product Applications
Our products are widely used in various fields including agriculture, construction, architectural decoration, advertising, DIY projects, and manufacturing demonstrating excellent applicability and market adaptability.
Specification
|
Structure |
Grade name |
Thickness(mm) |
Weight(g/m2) |
Rib distance(mm) |
U-value(W/m2 K) |
|
2-wall R-structure |
RGL4-2R09 |
4 |
850 |
6 |
3.96 |
|
RGL6-2R13 |
6 |
1300 |
3.56 |
||
|
RGL8-2R15 |
8 |
1500 |
10 |
3.26 |
|
|
RGL10-2R17 |
10 |
1700 |
3.02 |
||
|
RGL12-2R19 |
12 |
1900 |
2.78 |
||
|
RGL25-3X34 |
25 |
3400 |
2.16 |
Advantages Of
Energy Efficiency
Twinwall polycarbonate sheet has the ability of light transmission, which helps to reduce the usage of lights inside a facility. They also have high resistance to UV rays that is why they are widely used in greenhouses. This material possesses great thermal insulation that reduces the heat coming from the sun making the whole room feel cool.
Weather Resistance
The twinwall polycarbonate sheet when used as a skylight can withstand the worst weather. Polycarbonate sheets are 200 times stronger than fiberglass, so you don't need to worry much about the damage. And it can protect you from the harsh light coming from the sun.
UV Ray Protection
Getting too much exposure to UV rays can cause a lot of damage to our skin. twinwall polycarbonate sheets block UV rays providing better protection from the sun compared to other plastic materials.
Flexibility
They are flexible which means you can use this material in curved applications, like in waiting-sheds in commercial spaces. This is one of the reasons why the twinwall polycarbonate sheets are preferred for these kinds of applications where the unique look and design is the focal point of the building.
Fire Resistance
Compared to other roofing materials, polycarbonate sheets are heat and flame retardants.
Lightweight
Twinwall polycarbonate sheets displays high impact strength. They are lightweight, easy to carry and install.
Twinwall Polycarbonate Sheet Production Process
Raw Material Preparation
The first step is preparing the polycarbonate resin by blending BPA with stabilisers and UV absorbers. This mixture is melted to form a homogenous liquid.
Extrusion
The molten polycarbonate resin is then fed into an extruder, which applies pressure and heat to further melt the material. The extruder consists of a screw that pushes the molten resin through a die, shaping it into a continuous sheet.
Cooling and Solidification
As the extruded polycarbonate sheet exits the die, it passes through a series of cooling rollers or a water bath to rapidly cool and solidify the material. This controlled cooling process helps prevent warping and ensures uniform thickness across the sheet.
Trimming and Finishing
After solidification, the polycarbonate sheet is trimmed to the desired dimensions. It may undergo additional processes like surface treatments (e.g., UV protection coating) or texturing for specific applications.
Quality Control
Throughout the manufacturing process, quality control measures are implemented to ensure the final product meets the required standards.
Patio or Lanai: Entertain guests all day long under beautiful blue skies with clear, environmentally-friendly roofing materials that let the light in while protecting them from UV rays.
Outdoor Stadiums and Gymnasiums: Most sports work best in a real outdoor setting. Set up your sports stadium or gymnasium in a way that it shields everyone from the harsh elements and unbearable heat due to the air insulation within a twin wall polycarbonate sheet– all while keeping the natural glow of sunshine on the game.
Roof decks: Whether you use your roof deck as extra entertainment space, a home workout area, or maybe even an urban garden, you can safely enjoy the additional space, cool air and pleasant atmosphere, and let your plants get their daily dose of sunshine with polycarbonate roofing.
Tourist Attractions: Whether you run a hotel or a restaurant at a scenic tourist destination like a skyline or a beach, a twin wall polycarbonate panel fit into a curved wall or a dome makes for a breathtaking site.
Outdoor Spaces: Whether you are making something as simple as a waiting shed or as big as an outdoor function space, creating a curved roof is both practical and pleasing to the eyes.
Skylights: Give your home or office building a unique feature by creating a curved skylight. Not only does it lend your structure a touch of artistry and ambiance, but it also provides natural lighting in an otherwise dimly-lit hall.
Twinwall Polycarbonate Sheet Install
● Before installing your twinwall polycarbonate sheet, drill a few holes at the lower end of the sheet to fix it firmly by adding screws to the drilled holes. This will prevent the sheet from moving once installed.
● The dust created by drilling the twinwall polycarbonate sheet should be cleaned from the inner rooms by a vacuum cleaner.
● Now push the twin-wall polycarbonate sheet between the glazing bars and ensure that the printed film is facing upwards.
● Cose the open ends with a ceiling tape to avoid breathing and airflow inside the twinwall polycarbonate sheet.
● Ensure the ceiling tape is not torn or leaked that might result in the sheet's breathing.
● You need to keep in mind that twinwall polycarbonate sheets tend to expand under different temperatures and pressures, and you might expect up to 3 mm expansion. So keep at least a 3mm distance between the glazing bar and the sheet.
● After pushing the twinwall polycarbonate sheet in the right position and installing screws to the drilled holes, close the holes with a rubber cap or plastic cap to avoid breathing.
● If you are installing more than one twin-wall polycarbonate sheet, you need to keep some space between the sheets and install a glazing bar between the twin-wall polycarbonate sheets.
● You need to install a ‘T' shaped glazing bar between the two sheets by keeping a 3mm distance.
● Then you have to hit the upper surface of the glazing bar with a rubber hammer until it flattens with the sheet's surface. This is the correct way to install a glazing bar between sheets.
● Don't hit the glazing bar too hard because it will make the button part go downwards.
● Ensure the glazing bar is flattened with the sheet's surface, but the base of the glazing bar is not bending downwards.
● Now shut the closing ends with ‘F' and ‘U' profile glazing bars to stop breathing.
Our Working Process
Set a Strategy
Determine quantity, style and delivery time.
Sign Contract
Provide efficient, high-quality services.
Production
Strict control and quality control at all levels.
Delivery
Delivery to customers according to contract time.
Packaging and Shipping
|
Packaging |
Plastic film, wooden box |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
FAQ
Feel free to wholesale twinwall polycarbonate sheet made in China from professional twinwall polycarbonate sheet manufacturers and supplies in China here. Our factory will provide you with the best products at competitive price.
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